Complete Guide

Vacuum Laser Welding: The Complete Guide

Everything engineers need to know about vacuum laser beam welding — process fundamentals, advantages over atmospheric welding, and industrial applications.

Vacuum laser welding combines the precision of laser beam welding with the metallurgical benefits of a vacuum environment. This guide covers the fundamentals, advantages, and applications.

What Is Vacuum Laser Welding?

Vacuum laser welding is a joining process where a laser beam welds materials inside a chamber at pressures typically below 1 mbar. The absence of atmospheric gases eliminates porosity, spatter, and oxidation.

Key Advantages

  • Zero porosity — no gas entrapment possible
  • No spatter — stable melt pool dynamics under vacuum
  • 2-3x deeper penetration — at equivalent laser power
  • No shielding gas — reduced operating costs
  • Reduced distortion — lower heat input at equivalent depth

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